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College of Liberal Arts and Sciences
News Index January 15, 2003

40 Years Later

Old discovery could unlock ethanol energy from corn fiber.

Few people thought much of it when part of a wood stick dissolved into a chemical in John Verkade's lab 40 years ago. Now that incident could help unlock more energy from a kernel of corn.

Verkade, university professor of chemistry, is studying whether the chemical can help turn corn fiber into ethanol. His work is supported by a grant from the Iowa Corn Promotion Board (ICPB).

Right now, ethanol producers have limited markets for corn fiber - "what's left after you squeeze the innards out" of corn kernels, Verkade said. Its primary use is in livestock feed, but developing additional uses for the fiber would benefit corn farmers and the new farmer-owned corn processing plants in Iowa.

Verkade wants to turn that fiber into ethanol. He and Dan Armstrong, the Caldwell Chair in chemistry, are testing a chemical compound Verkade first made as a graduate student in the 1950s. In 1960, a graduate student working with Verkade was boiling some of the chemical and left a wood stick in it.

"He saw it disappear into the beaker. It got fuzzy on the end," Verkade said. It was a notable accident, but "nobody was interested in it at the time."

Verkade only recently found that the chemical also works on corn fiber. It reacts with cellulose, a woody substance in trees, corn hulls and corn stalks. Cellulose gives the plant its structure and integrity, Verkade explained.

Cellulose is made of glucose, the same material packed into the starch found in corn and other grains. But the glucose chains in cellulose are so tightly bound that humans can't digest them - and it's hard to make ethanol from them.

The chemical Verkade and Armstrong are researching seems to break cellulose into smaller glucose chains. "It forms a different compound than the original cellulose," Verkade said.

The research is in its early stage, according to Kyle Phillips, chair of the ICPB's research committee. "With Iowa's new ethanol plants producing more corn fiber, it's increasingly important that we develop markets for this important co-product. The challenge is that we can't know in advance which research approach will give us the best results," Phillips says.

"We think it's possible Dr. Verkade's work will give us a chemical that can break down cellulose enough to make its glucose accessible for ethanol production." Phillips concludes. "It's too early to say whether this method of producing ethanol from corn fiber will be economically feasible. But if it is, it will deliver major benefits to Iowa's corn growers."

The Iowa Corn Promotion Board is made up of 17 Iowa corn growers elected from Iowa's crop districts by their peers. Established in 1977, the Iowa checkoff invests approximately $1 million annually in research to develop new products from corn, emphasizing especially research that can lead to value-added opportunities for Iowa corn growers.

--Courtesy of the College of Agriculture

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